โœ“ Own Retort Line
Category 03 ยท RTE / RTC Retort Foods

India's Fastest
Growing Food Format.
Own Manufacturing Line.

Ready-to-eat and ready-to-cook retort-processed meals under your brand. We own the retort line โ€” no outsourcing, no compromises. 28.8% CAGR market. We're already here.

Food Innovators owns a retort processing line at Namakkal
Not outsourced. Not a broker. We operate the autoclave. You get direct factory-level pricing and quality control.
๐Ÿ› Curries & Dal๐Ÿš Rice Meals๐Ÿฅ˜ Gravies & Sauces๐ŸŒพ Porridges๐ŸŽ– Defense Rationsโœˆ๏ธ Airline Catering๐Ÿฅ Hospital Meals๐ŸŒ Diaspora Export
28.8% India RTE market CAGR 2025โ€“2030
+$2.97B India RTE market growth projected by 2030
3 Markets UK ยท UAE ยท USA โ€” diaspora export demand
Own Line Food Innovators operates retort autoclave at Namakkal
D2C & Brand Founders
Launch your own RTE meal brand โ€” dals, curries, gravies, khichdi. Growing fast online.
Export & Diaspora Brands
UK, UAE, USA Indian diaspora. Authentic Indian RTE meals are in massive demand abroad.
Defense / Institutional
Army rations, airline catering, hospital food, railway meals. Bulk, shelf-stable supply.
Modern Trade / Retail
Private-label RTE for supermarkets, hypermarkets and quick-commerce channels.
Why Own Line Matters

We Don't Outsource
the Retort Process.

Most contract manufacturers broker retort production through third parties. We operate the autoclave ourselves at Namakkal โ€” direct quality control, faster turnaround, lower cost.

Full Sterilization Control โ€” 121ยฐC / 15 PSI
We run the autoclave at the exact time-temperature combinations required for each product's F0 value. No batch leaves without verified sterilization logs. Zero compromise on safety.
Faster Turnaround โ€” No Third-Party Wait
Because we own the line, your production slot is scheduled directly by us. No queuing at another factory. No communication delays. 6โ€“8 weeks from PO to delivery.
Better Pricing โ€” Factory Direct
No middleman margin. You pay our manufacturing cost plus our margin โ€” not a broker's markup on top of a factory's price. Own-line pricing is 20โ€“30% better than outsourced models.
Complete Process Documentation
Full sterilization records, F0 value logs, thermal process documentation โ€” required for export and institutional buyers. We generate this for every batch.
RTE / RTC Product Catalog

Authentic Indian Meals.
Under Your Brand.

Every product below is available as white-label โ€” or custom-formulated with your own recipe. All retort-processed at our facility. Sample first, launch fast.

Dal Makhani
Bestseller
No Preservatives
DalVegetarian

Dal Makhani

Slow-cooked black lentils, kidney beans, butter, cream. Authentic North Indian recipe. No artificial preservatives, No MSG. Ready to directly consume from the pouch

FormatRetort pouch โ€” 300gm
Shelf Life18โ€“24 months
Pack Sizes300g / 500g / 1kg (institutional)
MOQ500 pouches
SpicyMediumMild (export)Custom recipe
Palak Paneer
Export Hit
PaneerUK / UAE

Palak Paneer

Spinach and cottage cheese in aromatic gravy. Highest-demand Indian RTE product for export. UK and UAE diaspora market staple. Vegetarian. No preservatives.

FormatRetort pouch โ€” 300gm
Shelf Life18โ€“24 months
Pack Sizes300g / 500g / 1kg (institutional)
TargetD2C, Diaspora export, Modern trade
MOQ500 pouches
Medium SpiceUK-mildCustom
Chole (Chickpea Curry)
Vegan
LegumeVegan

Chole (Chickpea Curry)

Punjabi-style chickpea curry with whole spices, tomato and onion gravy. Vegan and High protein from chickpeas. Strong on both domestic D2C and export platforms.

FormatRetort pouch โ€” 300gm
Protein~12g per 300g pouch
Pack Sizes300g / 500g / 1kg (institutional)
Shelf Life18โ€“24 months
MOQ500 pouches
Amritsari styleMild exportCustom
Veg Biryani / Pulao
Complete Meal
Premium
Rice MealInstitutional

Veg Biryani / Pulao

Pre-cooked, retort-processed vegetable biryani or plain jeera pulao. Complete meal format. Popular for institutional supply โ€” defense, airlines, railways, hospitals.

FormatRetort tray / pouch โ€” 300gm
Shelf Life12โ€“18 months
Pack Sizes300g / 500g / 1kg (institutional)
TargetAirlines, Defense, Railways, Hotels
MOQ2,000 units
Veg BiryaniJeera PulaoLemon RiceCustom
RTC Gravy Base โ€” Makhani / Korma
RTC
Ready-to-CookHoReCa

RTC Gravy Base โ€” Makhani / Korma

Professional-quality curry base sauce in retort pouch. Add protein of choice (paneer, chicken, tofu). Designed for HoReCa, cloud kitchens, and quick-serve restaurants.

FormatRetort pouch โ€” 300gm
Serves4 portions
Shelf Life18โ€“24 months
Pack Sizes300g / 500g / 1kg (institutional)
TargetCloud kitchens, Hotels, QSR, Catering
MOQ1,000 pouches
MakhaniKormaChettinadCustom recipe
Khicdi & Porridge Range
Health
High FibreComfort Food

Khicdi & Porridge Range

Moong Dal Khicdi, vegetable khicdi, oat porridge and ragi porridge in retort pouches. Health-forward, easy-digest formats. Strong in hospital nutrition and elderly care segments.

FormatRetort pouch โ€” 300gm
Shelf Life12โ€“18 months
Pack Sizes300g / 500g / 1kg (institutional)
TargetHospital, Senior care, D2C health
MOQ500 pouches
Moong Dal KhicdiRagi PorridgeOat PorridgeCustom
Need a custom recipe? We formulate to your brief. Your grandmother's recipe. Your regional cuisine. Your chef's signature sauce. We run a formulation sprint and develop your custom retort product from scratch โ€” tested, compliant and branded in your name.
Start Now โ†’
The Science

How Retort Processing Works

Commercial sterilization using heat and pressure โ€” achieving 2-year shelf life with no preservatives, no refrigeration.

๐Ÿฅ˜
1
Prepare & Fill
Recipe cooked, filled into retort-grade pouches or trays under hygienic conditions
Controlled kitchen
๐Ÿ”’
2
Heat-Seal
Pouch sealed airtight using validated heat-sealing equipment. Zero oxygen inside
Hermetic seal
๐ŸŒก๏ธ
3
Retort Autoclave
Processed at 121ยฐC / 15 PSI in our autoclave. Kills all pathogens including spores
121ยฐC / 15 PSI
โ„๏ธ
4
Cooling
Rapid controlled cooling to ambient temperature without compromising seal integrity
Controlled rate
๐Ÿ”ฌ
5
QC & Testing
Batch sampling, incubation test, micro checks, seal integrity. CoA generated
NABL lab verified
๐Ÿšš
6
Label & Dispatch
Your brand label applied. Full documentation packed with shipment. Dispatch
Pan-India / Export
F0 Value Control
Every batch processed to the validated F0 value for each recipe. Complete sterilization logs generated and retained for 3 years.
No Preservatives Required
Retort sterilization eliminates the need for artificial preservatives. Clean label โ€” just the recipe ingredients on your pack.
No Refrigeration Needed
Shelf-stable at ambient temperature for 12โ€“24 months. No cold chain. Reduces distribution cost significantly vs frozen or refrigerated alternatives.

Retort Pouch

Flexible multi-layer foil pouch. Light, compact, recyclable. Best for consumer D2C and retail.

Retort Tray

Rigid tray with lidding film. Premium presentation. Best for airlines, hotels, HoReCa.

Bulk Retort Pack

Large institutional packs (1โ€“5kg). Defense, railway catering, hospital bulk supply.

Gift / Hamper Pack

Curated meal kit โ€” multiple pouches in a box. Premium gifting and NRI diaspora format.

Retort vs Alternatives

Why Retort Wins Over
Frozen and Ambient Alternatives

No Cold Chain Required
Unlike frozen meals, retort products are fully shelf-stable. Reduces logistics cost by 40โ€“60% vs frozen. No power cuts, no spoilage.
No Preservatives โ€” Clean Label
Unlike aseptic ambient products that use preservatives, retort sterilization is purely physical. Clean ingredient list โ€” exactly what consumers want.
12โ€“24 Month Shelf Life
Far longer than refrigerated (7 days) or frozen (6โ€“12 months) alternatives. Enables large export batches, e-commerce fulfillment and defense supply without waste.
Export-Optimised Format
Passes all international food safety checks. Accepted by UK FSA, UAE food import, US FDA. The default format for Indian food export.
โ„๏ธ Frozen Meals โœ… Retort (Our Products)
Requires cold chain Ambient shelf-stable
6โ€“12 month max 12โ€“24 month shelf life
Often has preservatives No preservatives needed
High shipping cost Standard freight rates
Limited export reach Export to 50+ countries
Market Segments

Four High-Value Segments

Each segment has distinct product requirements. We formulate, pack and document differently for each โ€” so your product arrives right the first time.

D2C & Modern Trade
๐Ÿš€ D2C & Retail Brand

D2C & Modern Trade

Branded, premium pouches for Amazon, Blinkit, Zepto, BigBasket and direct website. 280โ€“350g single-serve or family-pack formats.

Dal CurriesRice MealsGraviesKhichdi
Export & Diaspora
๐ŸŒ Export / Diaspora

Export & Diaspora

UK, UAE, USA, Singapore โ€” authentic Indian meal pouches for Indian communities abroad. Labels prepared for each market's regulatory format.

Palak PaneerDal MakhaniCholeBiryani
Defense, Airlines & HoReCa
๐ŸŽ– Defense & Institutional

Defense, Airlines & HoReCa

Large-format, bulk retort packs for army rations, airline catering, railway pantry cars, hospitals and hotel banquets. Volume pricing available.

1โ€“5kg BulkRTC BasesMeal KitsRation Packs
Premium Gift & NRI Hampers
๐ŸŽ Premium Gifting

Premium Gift & NRI Hampers

Curated Indian meal kit gift boxes โ€” corporate gifts, festival hampers, wedding favours. Multiple pouches in a premium gift box under your brand.

Meal KitsFestival BoxCorporate GiftNRI Hamper
Quality & Compliance

Every Pouch. Every Batch.
Fully Documented.

Retort food safety goes beyond standard FSSAI compliance. Our documentation package meets defense procurement, export customs and major retail audit requirements.

Thermal Process Validation

Every recipe has a validated thermal process โ€” F0 value, time-temperature profile, and come-up time documented and on file.

  • F0 value calculated per product
  • Autoclave log retained for 3 years
  • Validated process per batch record
  • Available for buyer / retailer audit
โœ“ Thermal Process Validated

NABL Lab โ€” Micro & Nutritional

Every batch micro-tested: TPC, yeast, mould, pathogen-specific tests. Nutritional analysis per FSSAI schedule.

  • Microbiological โ€” TPC, yeast, mould
  • Pathogen testing โ€” Listeria, Salmonella
  • Nutritional analysis โ€” macro & micro
  • Incubation stability test โ€” 37ยฐC / 7 days
โœ“ NABL Lab Tested

FSSAI & GMP Certified

Full FSSAI licensing for retort food manufacturing. GMP facility with SOP-driven production for every batch.

  • FSSAI license for RTE category
  • GMP-compliant production facility
  • HACCP principles applied
  • Full batch manufacturing record
โœ“ FSSAI Licensed

Full Documentation Package

Every shipment comes with a complete document bundle ready for retail buyer audits, defense procurement and export customs.

  • Certificate of Analysis (CoA)
  • Batch Manufacturing Record
  • Thermal Process Certificate
  • Product Specification Sheet
โœ“ Full Docs Included

Export Ready โ€” 3 Markets

Export documentation, label compliance and product formulation for UK, UAE and USA markets.

  • UK FSA post-Brexit label compliance
  • UAE food import registration support
  • APEDA export certification
  • Halal-friendly formulations available
โœ“ Export Compliant

IP Protection โ€” Your Recipe

Custom recipes developed for you are held exclusively by Food Innovators. Signed NDA before any formulation work begins.

  • Recipe held as proprietary client IP
  • NDA before formulation work
  • No sharing with other clients
  • Formulation log stored securely
โœ“ IP Protected
Start Today

Book Your Sample Kit in 60 Seconds

Tell us what you're looking to build. We'll put together a curated sample kit and have it at your door in 5โ€“7 working days โ€” followed by a free 30-minute formulation consultation.

3โ€“5 product samples curated to your brief
Free 30-min consultation with our R&D team
Indicative quote with MOQ options within 24 hrs
Confidential โ€” NDA available on request
Zero commitment. No pressure. Just great products.

Request a Sample Kit

Our team responds within 24 hours

๐Ÿ”’ Your details are confidential. We respond within 24 hours. NDA on request.

Common Questions

FAQ โ€” Extruded Snacks & Cereals

What is the minimum order quantity for extruded snacks?

Our minimum order starts at 500 units for most white-label catalog products. For noodles (due to longer production runs) and large-format cereals, the minimum is typically 2,000โ€“5,000 units. We'll confirm the exact MOQ at the quoting stage based on your format and packaging requirements.

What does the premix model mean for my brand?

The premix is a pre-blended, pre-weighed combination of flavours, functional ingredients and fortifiers that defines your product's exact profile. We develop it in our R&D team and use it on our own extrusion line โ€” which means every production run delivers the exact same flavour, colour, texture and nutritional values. Your formula is documented, owned by you and cannot be replicated by anyone else.

Can I add a protein claim to an extruded snack?

Yes โ€” this is one of our specialities. Through premix formulation, we can incorporate pea protein, soy protein or other sources into the extrusion mix to achieve specific protein targets (5g, 8g, 10g per 30g serving). The claim must meet FSSAI's 'source of protein' or 'high protein' thresholds, which we verify and substantiate with NABL lab testing before the claim goes on your label.

Can you manufacture for export to UK and UAE?

Yes. For UK, we prepare labels compliant with UK FSA post-Brexit allergen and nutrition labelling rules. For UAE, Halal-friendly formulations are available. Full APEDA export documentation, phytosanitary certificates and CoA are provided with every export shipment.

How long from PO to delivery of the first batch?

For white-label catalog products with standard flavours: 4โ€“6 weeks from PO. For custom flavour or nutrition modifications: add 2โ€“3 weeks for premix development and trial batch approval. We share a milestone tracker with every client so you always know exactly where things stand.

Can I get a completely custom flavour profile?

Absolutely. Flavour is controlled through the premix. We can develop any flavour profile โ€” from regional Indian masalas to international flavours (BBQ, Sriracha, Ranch, Sour Cream). Share your brief and target market, and our R&D team develops and trials a custom premix. A flavour development fee applies and is credited against your first production order.